Shoe Cabinet – Viewer Project

September 18, 2008 by thewoodwhisperer · 10 Comments
Filed under: Cabinetry 

This week’s project comes from John. Let’s see what he has to say:
I can’t believe it – the shoe cabinet is done! :) It’s been a long process. With me being such a newbie, and having just a bit of free time to devote each week, it’s taken me something like 6 months to complete! This was a real learning project. Many firsts for me: loose mortise and tenons, edge joining wider boards, flush drawers with half-blind and through dovetails, routed inlays, sliding doors, staining poplar, etc. I based the design on David Marks’ tool cabinet (Woodworks #503), but much larger and with drawers on top. I used poplar throughout, and walnut for the inlays and handles. Finished with a 2lb cut of shellac followed by General Finishes American oak gel stain and 3 coats of Arm-r-Seal.

One of the big lessons from this project is covering up mistakes, of which there were MANY! :) The biggest oops came when I was routing the mortises in the top — the router bit somehow slipped loose and punched right through the top. Not a happy woodworking moment!! After wrangling with ideas about patching the holes, making a new top, etc, I took your excellent suggestion of filling the hole with epoxy, and then routing a complete perimeter inlay over the top of it. Hey, I meant to do that! :) It turned out great!

I also really struggled with the doors. Not having a band saw, and unable to find any good 1/4″ plywood locally, my “beautifully figured” sliding doors are actually just 1/4″ MDF panels. I used the same gel stain and sorta dragged the rag across to produce a fakey wood grain :) For the dovetails, I started with an old rockler jig – and just like you, I ended up wanting to drive a truck over it. I ended up investing in the Leigh Super 18 – nice! After spending so long fine-tuning the half-blind fronts, I was stunned how easy the through dovetails were in comparison! :) Took a crazy amount of time, but I just love those dovetails.

Thanks again for all your help Marc. You’ve patiently answered every one of my emails and given me numerous suggestions which you can see reflected right in the completed project. And I can’t count how many times I’ve come back to your videos for advice, design ideas, the dovetails, edge-joining with biscuits, mortise and tenons, pairing, wiping finishes, etc, etc – even how best to measure and mark when putting the door handles on. Looking forward to the next project.

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