99 – Low Entertainment Center Pt. 3

September 19, 2009 by thewoodwhisperer · 39 Comments
Filed under: All Videos, Projects 

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The absolute worst time to find out you’ve made a mistake is while the glue is drying. So this part focuses strongly on the importance of a dry assembly, which I consider to be an essential part of the glue up process. By the end we’ll have a partially glue-up entertainment center.

A few of the topics covered in this part:

  • Gluing trim pieces.
  • Using biscuits.
  • Clamping strategies.
  • Using a wood filler to hide miter flaws.
  • Cutting the big bevels on the top and bottom trim.
  • Sanding.
  • Dry assembly strategy.
  • Measuring and cutting the back panels.
  • Initial glueup.

**New Project Plan!!**
sketchupfileimageIf you are interested, we now have a digital plan available for this project. The set includes a PDF plan/cutlist and a full-featured Sketchup file. The download is available in the Wood Whisperer Store.


timbmateAnd this is the filler I recommended in the video. If you’ve had bad experiences with fillers in the past, you really need to give this stuff a shot. Shopping through this affiliate link will also help out the show.



Quick Links:
Low Entertainment Center Pt. 1
Low Entertainment Center Pt. 2
Low Entertainment Center Pt. 3
Low Entertainment Center Pt. 4
Low Entertainment Center Pt. 5


How Much Glue? – Viewer Question

July 7, 2009 by thewoodwhisperer · 3 Comments
Filed under: Viewer Questions 

This question comes from Adam who asks:

I have been at this hobby affectionately referred to as woodworking for about a year and a half now, and I’ve made some pretty decent projects. No substantial furniture, but some nice smaller things. I was in the process of making my most recent project, a box to hold pictures and sit on a coffee table, and I had an epiphany. Every project I have done has had the same problem. GLUE!!! I think I have been making the rookie mistake for WAY too long and thought I would see if you had any input on it. I ALWAYS use entirely too much in my joints. I use blue tape and allow it to skin over and scrape it away, but it is still normally a pretty big mess. I’m always scared that I’m not getting enough glue in the joints when I try to use less, so then I worry myself until I put more. So as a request, could you include a couple of close-ups of your next glue up so that I can get an idea of how much is the right amount? I know as of now that I am using too much, I just don’t want to use too little and have my projects fall apart. I’ve heard time and time again that a thin film is plenty on the joints and I realize that squeeze out will occur…but not as much as I am experiencing. Also, the word “thin” is relative. What I put on is a “thin” coat…until it squeezes out and runs all over my blue tape. Lol thanks for any help you can throw my way.

And here was my reply:

squeezeoutHey Adam. In the Steamer Trunk Pt. 3, I believe I showed a good shot of a rabbet joint being glued up, and you can clearly see the squeeze out. If I recall, that joint was a little wetter than I usually like. But it was a pre-finished piece so the squeeze out was easy enough to clean. Now as a general rule of thumb, as long as each adjoining piece is coated completely, you have enough glue on the joint. You are right in that all you need is a thin film. And from what I understand, the thinner the film, the stronger the joint.

Now let’s talk about how thin the coating needs to be. Think of painting a wall. You don’t slop the paint on real heavy, right? Instead, you roll it out into one smooth continuous thin layer. And that’s what you should do with your glue joints. In general, you want to make sure each part of the joint has glue from edge to edge. And if you want to add a smidge more for good luck, go ahead.

butterbagelOh and here’s another way to think of it. I just love food analogies! Let’s talk bagels: butter vs cream cheese. When it comes to butter, most folks like a nice thin coating of butter from edge to edge. And with cream cheese, people tend to like a more generous helping. Some crazy people actually like so much cream cheese that its more like having a bagel with their cream cheese instead of the other way around. (I am qualified to speak on this topic because I spent a full year working at a My Favorite Muffin in Princeton, NJ). So glue should be spread more like butter, instead of like a schmear of cream cheese. Now I’m hungry! Lunch anyone?

84 – Duane’s Steamer Trunk Pt. 3

March 19, 2009 by thewoodwhisperer · 13 Comments
Filed under: All Videos, Projects 

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In this episode, I go over some pre-finishing tips and finish the inside of the trunk. I then go through the entire assembly and glueup process from start to finish. I then discuss the trunk’s lid, which is different from the original plan. You can download a Sketchup plan for the lid below. Once the lid is glued up, I realize that rushing through this project has resulted in a number of errors. So I fix them. I know how you guys love it when I make mistakes so you won’t be disappointed in this one, haha.

For the Sketchup File of the new revised top, click here. For a PDF version of the new top, click here.
And if you would like to donate to the cause, please check out the following links:
American Cancer Society
James Cancer Center

Steamer Trunk Plan Steamer Trunk Plan and Hardware
This plan shows you how to build your very own classic trunk…

Steamer Trunk Plan and Hardware

Quick Links:
Steamer Trunk, Pt. 1
Steamer Trunk, Pt. 2
Steamer Trunk, Pt. 3
Steamer Trunk, Pt. 4


66- Gadget Station (Pt. 9)

October 9, 2008 by thewoodwhisperer · 7 Comments
Filed under: All Videos, Projects 

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Purchase the series on DVD


In this video, I glue the back panel strips to the shelves, add an extra ebony adornment with a slot-cutting bit, and give a relatively lengthy tutorial on chopping the resulting mortise nice and square. I finish up by creating the ebony strips for the front of the top and bottom case pieces and then I finally glue the case together.

gadgetsmallThis series is now available on DVD! Order your copy today!




Links:
Gadget Station (Pt. 1)
Gadget Station (Pt. 2)
Gadget Station (Pt. 3)
Gadget Station (Pt. 4)
Gadget Station (Pt. 5)
Gadget Station (Pt. 6)
Gadget Station (Pt. 7)
Gadget Station (Pt. 8)
Gadget Station (Pt. 9)
Gadget Station (Pt. 10)
Gadget Station (Pt. 11)
Gadget Station (Pt. 12)


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