A French cleat is as ingenious as it is simple. It involves securing a strip of wood with a 45 degree bevel to the wall, and then securing an opposing beveled strip on the back of a cabinet or anything you want to hang. Its incredibly strong and versatile. Its a great way to hang cabinetry and as you’ll see in this video, it can be used to make an awesome modular wall storage unit.

Its that time of year again: HOLIDAY PROJECT TIME! So this year, I decided to make a few little keepsake boxes, thanks to some advice from The Great WOODini. I also took inspiration from a box Nicole keeps on her nightstand and developed a new design that is much more practical for the average woodworker to make. The boxes feature a secret locking pin. Once removed, the lid slides off on a sliding dovetail. And as always with these holiday gift projects, you can modify them by trying different sizes, shapes, and wood species to make your own one-of-a-kind box. And since they are so easy to make, its no problem batching out a bunch of them in a single weekend. If you decide to make some, please send me pics of your variations.

Topics Covered:

• Creating sliding dovetails
• Using a dowel-centering pin to locate holes
• Cutting a recess with a pattern bit
• Sanding end-grain

And here are a few pictures of the final boxes:

Circle Templates – $32.99 This template set has been incredibly useful for numerous projects including these keepsake boxes and the Contemporary Clock Project from last year.

GRR-Ripper™ Adjustable Push Block – $59.99 The GRR-Ripper is the fancy push block you see me using in this video. Incredibly useful and gives you ultimate control of the workpiece!

Finally, a thorough look at my new digs. Now my hope is that this shop is just temporary, until we sell the other house. But until then, I can make my 3-car garage a comfortable place to produce great projects! Enjoy the shop tour!

A brief introduction to the world of flush trim bits. Flush trim bits come in all shapes and sizes, but they all share the same basic anatomy. After watching this video, you’ll have a much better idea of which ones to buy and when to use them. I also do a quick demo using a pattern bit (a variation of the flush trim bit). This video accompanies my upcoming article “Get the Most From Your Router” in the December 2009 issue of Popular Woodworking Magazine.

And if you are interested in that big fat pattern bit, you should contact William Ng.

Nicole and I thought it would be fun to celebrate the show’s 3rd anniversary by going back to Episode 1, and making fun of everything I say. Actually it was quite interesting to observe the state of woodworking content at the time and compare it to what we have today. Hard to believe the difference three years makes! But its been a hell of a journey and we can’t wait to see what the next three years brings!

In the final part of this series, I assemble and attach the base, install the handles, and apply the final finish to the top. This project was an incredible learning experience, and not in the way you might think. I actually found it incredibly challenging to step back from my primary shop tools, and focus only on the portable power tools. Not only did I find new ways of doing things, but I have a new found appreciation for the tools I have been taking granted for years. But hopefully you’ll see now that even with a very basic set of tools, you can still produce high quality furniture.

A few of the topics covered in this part:

• Constructing the base.
• Gluing up miters using the tape trick.
• Attaching the base using pocket screws.
• Attaching the custom handles.

Mini Kreg Jig and Kit – $19.99
This is a less expensive and simpler version of the jig I used on the show. The kit contains the jig, a pocket hole bit and a stop collar. Check it out!

A Simple Varnish Finish DVD – $19.99
I mentioned my finishing DVD in the video, so here’s a quick link for anyone who might be interested. A Simple Varnish Finish

**New Project Plan!!**
If you are interested, we now have a digital plan available for this project. The set includes a PDF plan/cutlist and a full-featured Sketchup file. The download is available in the Wood Whisperer Store.

Quick Links:
Low Entertainment Center Pt. 1
Low Entertainment Center Pt. 2
Low Entertainment Center Pt. 3
Low Entertainment Center Pt. 4
Low Entertainment Center Pt. 5

An important aspect of building furniture that many new woodworkers overlook, is the importance of finishing BEFORE the project is completely glued together. That’s the primary focus of this part of the series.

A few of the topics covered in this part:

• How to deal with color differences between plywood and solid wood trim.
• Raising the grain and applying water-based dyes.
• Theory and application of wiping varnish.
• Creating shelf pin holes for adjustable shelving.
• Applying angled trim to the shelves.
• Final glueup and clamping strategy.

I mentioned my finishing DVD in the video, so here’s a quick link for anyone who might be interested. A Simple Varnish Finish

JIG IT® Shelving Jig Our original JIG IT® Shelving Jig is now even better! Get perfectly, consistently spaced and centered shelf-pin holes! JIG IT® Shelving Jig

**New Project Plan!!**
If you are interested, we now have a digital plan available for this project. The set includes a PDF plan/cutlist and a full-featured Sketchup file. The download is available in the Wood Whisperer Store.

Quick Links:
Low Entertainment Center Pt. 1
Low Entertainment Center Pt. 2
Low Entertainment Center Pt. 3
Low Entertainment Center Pt. 4
Low Entertainment Center Pt. 5

The absolute worst time to find out you’ve made a mistake is while the glue is drying. So this part focuses strongly on the importance of a dry assembly, which I consider to be an essential part of the glue up process. By the end we’ll have a partially glue-up entertainment center.

A few of the topics covered in this part:

• Gluing trim pieces.
• Using biscuits.
• Clamping strategies.
• Using a wood filler to hide miter flaws.
• Cutting the big bevels on the top and bottom trim.
• Sanding.
• Dry assembly strategy.
• Measuring and cutting the back panels.
• Initial glueup.

**New Project Plan!!**
If you are interested, we now have a digital plan available for this project. The set includes a PDF plan/cutlist and a full-featured Sketchup file. The download is available in the Wood Whisperer Store.

And this is the filler I recommended in the video. If you’ve had bad experiences with fillers in the past, you really need to give this stuff a shot. Shopping through this affiliate link will also help out the show.



Quick Links:
Low Entertainment Center Pt. 1
Low Entertainment Center Pt. 2
Low Entertainment Center Pt. 3
Low Entertainment Center Pt. 4
Low Entertainment Center Pt. 5

If there is one major negative aspect to working with plywood and other sheetgoods, its the fact that we have to deal with the ugly exposed edges. But with a little know-how and some strips of wood, you can dress up the edges so that only a trained eye can tell that the board is not completely made of solid wood.

A few of the topics covered in this part:

• Edge-banding options.
• Sources for solid wood edge-banding.
• Attaching edgbanding to sheetgoods and trimming it flush with the surface.
• Cutting grooves and rabbets for the back panels with a router and edge guide.
• Using an inexpensive miter box.

**New Plan**
If you are interested, we now have a digital plan available for this project. The set includes a PDF plan/cutlist and a full-featured Sketchup file. The download is available in the Wood Whisperer Store.

Quick Links:
Low Entertainment Center Pt. 1
Low Entertainment Center Pt. 2
Low Entertainment Center Pt. 3
Low Entertainment Center Pt. 4
Low Entertainment Center Pt. 5

Think you can’t build furniture because you only have a few basic tools? Well, check this out! This walnut low entertainment center was built using three primary tools: a circular saw, a router, and a drill. But that doesn’t mean I skimped on quality and design. The unit has sliding doors, good ventilation, a little shelf in the back for a surge protector, and all of the trim is beveled at an angle for a more interesting visual effect (even the trim on the shelves features this bevel).

This video series is full of tips and tricks that will help you get professional results from these simple power tools!

A few of the topics covered in this part:

• Cutting down sheet goods.
• Using a guide with your circular saw
• The cheapest long rip guide on the planet.
• Plywood thicknesses.
• Cutting dados and grooves with the router.
• Fixing a dado that was cut through when it should have been “stopped”
• Chiseling the stopped dados square.

A Sketchup plan and cut list is on its way. We are hoping to have it by the release of the next part in this series.

And here’s a great clamping tool guide, very similar to the one used in this episode:

All-In-One Clamp Guides The first zero-deflection straight edge clamping guide! Provides you with straighter and more accurate cuts, dadoes and routing without additional clamps. All-In-One Clamp Guides

Quick Links:
Low Entertainment Center Pt. 1
Low Entertainment Center Pt. 2
Low Entertainment Center Pt. 3
Low Entertainment Center Pt. 4
Low Entertainment Center Pt. 5